Design and Manufacturing II

Lecture Notes

 

SES #

TOPICS

1

Introduction, Overview Lab Section Selection (PDF)

2

Process Planning CAD/CAM (PDF - 1.4 MB)

4

Design for Manufacturing (PDF - 1.5 MB)

6

Polymer Processing (PDF)

7

Injection Molding (PDF - 1.1 MB)

9

Thermoforming Casting (PDF)

11

Cutting I Tools and Fixtures (PDF - 1.2 MB)

13

Cutting II Machine Tools/Fixtures Precision Engineering (PDF - 2.3 MB)

15

Joining I Assembly (PDF - 1.0 MB)

17

Joining II DFA (PDF)

19

MEMS (PDF - 2.5 MB)

21

Micro/Nano Manufacturing (PDF 1 of 2 - 1.0 MB) (PDF 2 of 2 - 2.3 MB)

24

Metal Forming (PDF)

26

Manufacturing Cost (PDF)

28

Quality/Control I (PDF)

30

Quality/Control II (PDF)

32

Manufacturing Systems I (PDF)

34

Manufacturing Systems II (PDF - 1.3 MB) (Courtesy of Prof. Stanley B. Gershwin. Used with permission.)

36

Metal Casting (PDF)

Plant Tour

37

Plant Tour

38

Environment Issues in Manufacturing

40

Advances in Manufacturing I

42

Advances in Manufacturing II

44

Presentations

End of Class

Labs

 

The CAD/CAM Labs (PDF)

  • Lab I:Process Planning,G-Code,Mastercam Lathe
  • Lab II:Mastercam Mill,Check G-Code
  • Lab III:CNC Mill & Lathe Machining

The Discrete Parts Manufacturing (PDF)

  • Lab IV: Product Design
  • Lab V: Tooling Design
  • Lab VI: Tooling Fabrication
  • Lab VII: Parts Production
  • Lab VIII: Product Inspection - Quality & Variation

Drawing and Dimensioning Grading (PDF)

  • Guideline for grading Paperweight drawings, and drawings produced in the Yo-yo labs.

 

Assignments

 

ASSIGNMENTS

SOLUTIONS

Homework 1 (PDF)

(PDF)

Homework 2 (PDF)

(PDF)

Homework 3 (PDF)

(PDF)

Homework 4 (PDF)

(PDF)

Homework 5 (PDF)

(PDF)

Homework 6 (PDF)

(PDF)

Homework 7 (PDF)

(PDF)

 

Exams

 

Quiz I (PDF)